A forklift refresher course is a training programme specifically provided to specialists to ensure that the operator of industrial lift trucks has job-safe, competent, and up-to-date skills. Refresher training is not only a good practice in the UK but also aligns with the Health and Safety Executive (HSE) ‘s instructions, which systematically reviews skills and regulations, such as PUWER and ACOP L117.
The paper provides an informative and more useful reference for forklift refresher training and focuses on the importance of continuous training for job efficiency and safety.
Why Forklift Refresher Training Matters
Forklift trucks are necessary in distribution centres, manufacturing facilities, and warehouses. Nevertheless, they become very dangerous when used unsafely. A refresher course is required to ensure that experienced operators are competent and in line with the law and insurance standards. Regular training will help prevent accidents, facilitate regulatory compliance, and keep the workplace productive.
Who Should Attend a Refresher Course?
The flt refresher course is suitable for:
- Those operators whose qualifications are going to expire, and who have prior certified training.
- Employees who have not been using a forklift for a long time.
- Any person who illustrates unsafe forklift handling at the workplace.
- Workers who had returned to forklift tasks due to a change in role or location.
The HSE advises that operators should have refresher training every 3 to 5 years, but in some cases, workplace requirements may require shorter periods.
Legal Framework and Compliance in the UK
Legal compliance is fundamental to forklift driver training in the UK. The Provision and Use of Work equipment Regulations 1998 (PUWER) and Health and safety at Work etc. The 1974 Act requires workers to be competent and well-trained to use equipment safely.
The code ACOP L117, approved by the HSE, provides specific guidance on training and assessment, for refresher training, both practical and theoretical assessments should be included.
Core Components of a Forklift Refresher Course
Usually, the high-quality forklift refresher course would consist of:
- Theory Session – Recap training on existing laws and regulations, safety regulations, load inspection, and load stability guidelines.
- Practical Training – On-the-job training on real forklift models at the workplace.
- Pre-Operational Check Training – Clear instructions on performing pre-use checks to ensure the machine is safe.
- Assessment & Testing – Competency checks, written or oral, to verify the ability, as well as a practical skill test to verify skill ability.
Such components not only help the operator stay aware of updated regulations but also demonstrate that the operator is safe and competent in the real world.
Types of Forklifts Covered in Refresher Courses
The types of forklift that refresher courses are usually offered include:
- Counterbalance Forklifts – The most widespread industrial type of truck.
- Reach Trucks – are widely used within tight aisles and racking.
- Side Loaders and Telescopic Handlers – More technical units which demand higher levels of handling awareness.
- Pedestrian Operated Trucks – To be used with low-level order pickers and pallet stackers.
The competitors’ training facilities also provide targeted refreshers on other devices to maintain full skill retention across various machines.
How Long Does a Refresher Course Take?
The majority of UK forklift refresher training is one day long and is usually delivered over 6.5-8 hours, depending on the training provider and the trainee group.
Other courses offer flexibility to fit workplace schedules, taking into account the number of trainees and the training location, whether on premises or at an external facility.
Assessment and Certification
A competency certificate is awarded to the operators on successful completion of the refresher training. This report is a record of training that complies with recognised industry standards and supports insurance, compliance, and internal audit requirements.
Normally, certification validates:
- Passing theory and realistic tests.
- Safe forklift operating competency.
- Recent information on up-to-date safety needs.
Certificates must also be reissued or renewed after additional refresher courses to ensure continuous compliance.
Benefits of Regular Refresher Training
The benefits of frequent refresher training are as follows:
- Better Safety – Strengthens best practices and reduces the uncertainty around incidents.
- Legal Compliance – Maps abilities within the workforce to HSE and PUWER.
- Efficiency Gains– Experienced operators will work more efficiently and with greater confidence.
- Lower Insurance Risk – Training will be documented and support insurance claims in the event of accidents.
Such advantages enhance overall workplace productivity and support a robust health and safety culture.
Choosing the Right Training Provider in the UK
In choosing a flt refresher course provider, the following is to be considered:
- Accreditation – Have training of a recognised UK standard (e.g. RTITB, ITSSAR).
- Experience – Find instructors who have a long history in the industry and training.
- Specialised Course Material – Refresher courses should be customised to the equipment type and working environment.
- Location & Flexibility – On-site training can minimise disruption to operations.
Practical competence and legal requirements are prioritised by providers such as RTITB Forklift Truck Training – Health and Safety Solutions Ltd (Staffordshire), which is known to offer accredited programmes.
Conclusion: Investing in Operator Safety and Compliance
A refresher forklift course has both business and safety goals. It maintains operator capacity and legal compliance while increasing productivity in the industrial workplace. Organisations use accredited, structured training to ensure their workforce remains competent, confident, and compliant with prevailing standards.
Forklift refresher training is consequently a mandatory investment, not a shared advantage, helping operations operate more safely and be successful in the long term.
